High Speed PCB

High Speed PCB

High-speed circuit boards are circuit boards used for high-speed signal transmission. They are specially designed to process high-frequency and high-rate electrical signals to ensure the accuracy and stability of data during high-speed transmission.

Description

High-speed circuit boards are circuit boards used for high-speed signal transmission. They are specially designed to process high-frequency and high-rate electrical signals to ensure the accuracy and stability of data during high-speed transmission. Their main characteristics include high frequency performance, low loss, and excellent heat dissipation.

Definition & Key Features

      • High-speed PCBs are specialized circuit boards designed for GHz-level signal transmission, featuring three core attributes:

        • High-Frequency Performance: Supports mmWave bands (24- 100GHz) for 5G/6G communications

        • Ultra-Low Loss: Insertion loss <0.3dB/inch@10GHz

        • Efficient Thermal Management: Dedicated substrates with thermal conductivity ≥3W/(m·K)

      • Application Matrix

        Application Frequency Typical Material Special Process
        5G AAU Modules 24-47GHz Rogers RO4835 Laser Drilling + HDI Stackup
        Data Center Switches 56Gbps PAM4 Megtron6 Ultra-Low Profile Copper
        Automotive Radar 77-81GHz Taconic RF-35 Embedded Capacitors/Resistors

High-speed PCB board parameters

Item Rigid PCB
Max Layer 60L
Inner Layer Min Trace/Space 3/3mil
Out Layer Min Trace/Space 3/3mil
Inner Layer Max  Copper 6oz
Out Layer Max Copper 6oz
Min Mechanical Drilling 0.15mm
Min Laser Drilling 0.1mm
Aspect Ratio(Mechanical Drilling) 20:1
Aspect Ratio(Laser Drilling) 1:1
Press Fit Hole Ttolerance ±0.05mm
PTH Tolerance ±0.075mm
NPTH Tolerance ±0.05mm
Countersink Tolerance ±0.15mm
Board Thickness 0.4-8mm
Board Thickness Tolerance(<1.0mm) ±0.1mm
Board Thickness Tolerance(≥1.0mm) ±10%
Impedance Tolerance Single-Ended:±5Ω(≤50Ω),±7%(>50Ω)
Differential:±5Ω(≤50Ω),±7%(>50Ω)
Min Board Size 10*10mm
Max Board Size 22.5*30inch
Contour Tolerance ±0.1mm
Min BGA 7mil
Min SMT 7*10mil
Surface Treatment ENIG,Gold Finger,Immersion Silver,Immersion Tin,HASL(LF),OSP,ENEPIG,Flash Gold;Hard gold plating
Solder Mask Green,Black,Blue,Red,Matt Green
Min Solder Mask Clearance 1.5mil
Min Solder Mask Dam 3mil
Legend White,Black,Red,Yellow
Min Legend Width/Height 4/23mil
Strain Fillet Width /
Bow & Twist 0.3%

Golden Rules for Design Optimization

  1. Reference Plane Specifications

    • 20H Rule: Ground plane edge recess ≥5× layer spacing

    • 3W Rule: Trace spacing ≥3× trace width

  2. Via Array Design Guidelines

    Parameter Recommended Value Engineering Basis
    Ground Via Spacing λ/10@Max Frequency Prevents resonance
    Anti-Pad Size Via Diameter + 20mil Reduces capacitive discontinuity
    Back-Drilling Depth Target Layer + 2mil Eliminates stub effects
  3. Material Selection Guide

    • High-Frequency Apps: Dk=3.5±0.05, Df<0.003

    • High-Speed Digital: Dk=4.0-4.5, Df<0.01

Cutting-Edge Technologies

  1. Advanced Interconnect Solutions

    • Silicon Photonics: >1Tbps/mm² density

    • Terahertz Substrates: >300GHz transmission window

  2. Design Methodology Evolution

    • ML-Based Routing Optimization

    • Quantum EM Simulation Algorithms

Application of PCB

PCB application in consumer electronics, Aerospace, Telecom communication, military and defense, Industrial control, automotive industry.

 

 

Our Full-Capability Offerings

Advanced PCB Technologies

  • Rigid-Flex PCBs: Seamless integration of rigid and flexible sections for 3D packaging

  • Heavy Copper PCBs: Up to 20oz copper weight for high-power applications

  • Flexible PCBs: Dynamic bending solutions with 500,000+ cycle endurance

Precision PCBA Services

  • Standard PCBA: IPC-A-610 Class 3 certified assembly

  • Flexible PCBA: Specialized processes for bendable assemblies

  • High-Mix Prototyping: 24-hour quick-turn available

Engineering Design Support

  • High-Speed PCB Design: Supporting 112G PAM4 interfaces

  • DFM/DFA Analysis: 30% cost reduction through design optimization

  • Signal Integrity Simulation: HyperLynx/PowerSI pre-verification

Specialized Manufacturing Capabilities

Technology Key Specifications Typical Applications
HDI Microvia 50μm laser drills 5G mmWave devices
Embedded Passives 0201 discrete components Aerospace avionics
RF Microwave ±0.1mm impedance control Radar systems

Why Partner With Us?
 One-Stop Solution – From design to box-build assembly
 NPI Acceleration – 15-day standard lead time for prototypes
 Global Certifications – IATF 16949, ISO 13485, UL certified

Value-Added Services
 Free Design Review – Our engineers analyze your files within 4 business hours
 Cross-Platform Support – Accepts Altium, Cadence, PADS, and Mentor designs
 Supply Chain Integration – Component sourcing with 98% first-pass success rate

 

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